Supervisor – Winding & Insulation

KEY RESULTS:       

1. Production should be completed as planned
2. SOP / Work Instructions adherence
3. 5S Adherence
4. Training of workforce
5. Quality should be maintained
6. Wastage Reduction
7. Resource Utilization
8. Worker / Contractor Satisfaction

KEY ACTIVITIES:

1. To prepare winding detail chart and check for any errors in drawings before production.
2. To prepare and execute conductor reel up plan as per design.
3. To check for availability of former (farma) according to design well in advance.
4. To give indent for new former in case of unavailability well in advance.
5. To develop and maintain master data of former stock list.
6. To ensure coil pressing work is done as per plan and then handover to CCA department for ovening.
7. To ensure insulation material availability as per drawing and production plan.
8. To ensure all winding and insulation is completed as per plan.
9. To ensure coil storage as per work instruction.
10. To ensure all production is done as per quality guidelines, SOP and work instructions.
11. To ensure 5S (“sort”, “set in order”, “shine”, “standardize”, and “sustain”) control in the winding and insulation area.
12. To check full kitting of material before starting production and check conformity of material as per design and checklist.
13. To ensure manpower deployment according to plan.
14. To suggest ideas for improvement in workmanship and design.
15. To conduct training for manpower development and skill enhancement.
16. To give first authorization of workers leave application and recommend to supervisor for continuity of work during this time.
17. To ensure that all machines and equipment’s are regularly calibrated as per schedule.
18. To ensure zero wastage of material on shop floor.
19. To take regular stock of issued material and return balance left over material to stores on weekly basis.
20. To provide daily production report to Asst. Production Manager.
21. To provide material indent to stores for issue of raw material.
22. To ensure proper handling of tools, jigs, formers and fixtures.
23. To assist testing department during stage inspection.
24. To attend daily kick off meeting with Production Manager and conduct floor meetings with their team members.
25. To identify and provide information to production manager for any corrections required in TW Chart / BOM.
26. To take physical stock of ready coils on fortnightly basis.
27. To provide time and work measurement data to Asst. Production Manager as and when required.
28. To ensure all safety guidelines are followed during production.
29. To perform corrective action in case of any in-process NC within given time.